This includes solder free coil termination, a key application of the process for the manufacture of wound components. The process is also used for small component joining as well as battery pack manufacture, especially with the requirement for copper interconnects.

Integrating resistance and arc welding equipment into automated assembly lines can lead to significant problems if not carried out correctly. We offer our comprehensive expertise in this area to assist customers and help improve product yields.

It is vital that product design includes a review to ensure suitability for welding at an early stage to avoid long term problems in manufacture.

This is a frequently misunderstood area of micro-welding. Monitoring packages are frequently sold on the basis of providing good weld/bad weld information. Whilst general purpose monitors can help we find they are seldom set up to provide accurate weld information, or do not monitor the key parameters. A detailed process analysis is initially required to determine the key process parameters to check prior to even choosing a suitable monitoring package. We can assist in determining the suitability of monitors and train staff in their correct use.

We provide assistance with the development of  new processes and can also review and optimise existing applications together with trouble-shooting as required.

Component manufacture, batteries, coil termination.

Manufacture of Embedded devices, hearing products, invasive devices.

Lamp assembly, lamp termination, led devices.

Joining of small mechanical components, termination systems.

Solar panel assembly